Lock and Hinge System Solution

Exquisite craftsmanship and flexible manufacturing

Customizing solutions based on the specific needs of enterprises is the best approach for automated wood door manufacturing at this stage. This requires wood door manufacturers to adopt a systematic approach, standardized thinking, and modular design in product research and development to enhance the flexibility of equipment supply, shorten production cycles, and adapt swiftly to the changing custom demands of the market.

Industry background

Wood door companies face challenges in adopting a specific automated flexible production method for standardized manufacturing due to diverse end-user demands, varying production processes, different company sizes, and resource conditions. Therefore, tailoring solutions based on the specific needs of each enterprise is the best approach for automated manufacturing at this stage. This requires wood door manufacturers to employ a systematic approach, standardized thinking, and modular design in product research and development to enhance equipment supply flexibility, shorten production cycles, and swiftly adapt to the changing custom demands of the market.

Technological process

Control solution

The lock and hinge machining center consists of an industrial computer, a system controller, and a servo system, all interconnected via Ethernet for faster and more stable communication. It features three-stage control: face lock machining with pre-paint hole processing, lock and hinge machining, and post-paint hole processing. With a 5-channel interpolation and 16-axis control solution, the entire door can be processed in under a minute.

Solution advantages

Rich Device Features

The equipment is multifunctional and can perform tasks such as door lock holes, hinge holes, paint holes, four-edge sawing, and engraving patterns.

Compatible with G-code

Compatible with standard G-code and supports CNC and NC formats.

Maximum Control of 64 Axes

Using EtherCAT bus for communication, it has fast communication speed, good responsiveness, and can control up to 64 axes.

Automatic Servo Parameter Tuning

Adopting the Xinje DS5 series servo with self-tuning function, it can automatically adjust the servo parameters with higher accuracy.

Various Engraving Control Algorithms

In terms of carving patterns, various control algorithms such as foresight and spline are used, and the effect is better in areas such as spiral lines and small segments.

Can Work Completely Offline

Users can interact with external files through a USB flash drive and work completely offline.

Support for MDI Functionality

MDI function (user inputs G-code online), testing certain functions separately.

Rich Features

Machine fault diagnosis function, system log function. It has automatic homing and automatic tool alignment functions.

Built-in Machining File Editor and Manager

Built in processing file editing manager: Users can manage, edit, and modify files at any time without affecting the current processing status.