Industrial Sewing Industry Solution

Flexible customization, high openness, and rich functions

Xinje Sewing System is mainly applied to the models with industrial sewing machine heads such as flat sewing, overlock sewing, and overlock sewing as the needle shaft, supplemented by 1-4 axes movement for sewing cooperation. For example, flat cars (pattern machines, rotating machine head template machines, quilting machines, etc.), overlock (four-sided sewing), and non-standard sewing models on the market. Compared with the systems of other brands on the market, the Xinje system has many advantages such as stronger graphic compatibility, more convenient graphic import, and convenient secondary development, which can meet the advanced and rich customization needs of customers.

Industry background

Food, clothing, housing, and transportation are indispensable material needs in human society. When it comes to “clothing”, sewing will be associated. With the increasing demand for clothing and home textiles and the decreasing number of skilled workers, like other industries, the degree of automation in the sewing industry is continuously improving, and the domestic automatic sewing equipment has already been the world’s number one output.

The Xinje Sewing System is mainly applied to the models with industrial sewing machine heads such as flat sewing, overlock sewing, and overlock sewing as the needle shaft, supplemented by 1-4 axes movement for sewing cooperation. For example, flat cars (pattern machines, rotating machine head template machines, quilting machines, etc.), overlock (four-sided sewing), and non-standard sewing models on the market.

Compared with the systems of other brands on the market, the Xinje system has many advantages such as stronger graphic compatibility, more convenient graphic import, and convenient secondary development, which can meet the advanced and rich customization needs of customers.

Control plan

PLC (pulse, bus)+CAD system screen, touch all-in-one machine

Two-axis system (needle axis, x-axis):

Straight-line sewing, the starting and ending points of sewing can be determined through sensors, and it also supports sewing along the graphic trajectory. Ultra-fine, single-sided straight-line sewing. The stitch distance is within 3mm, the sewing speed is 3000 rpm, and 0.1-12mm.

Three-axis system (needle axis, x-axis, y-axis):

By importing CAD drawings or touching the screen for pattern making, sewing in equal proportion is carried out. You can choose whether the machine head moves or the template moves. The needle shuttle separation can be synchronized using DM5F (gantry synchronous motor). Template machines, pattern machines, quilting machines, etc. The stitch distance is within 3mm, the sewing speed is 3000 rpm, and 0.1-12mm.

Four-axis system (needle axis, x-axis, y-axis, template z-axis or machine head rotating u-axis):

By importing CAD drawings or touching the screen for pattern making, sewing in equal proportion is carried out. You can choose whether the machine head rotates around the needle axis as the rotation center or the template rotates. Template rotating overlock, machine head rotating template machine. The stitch distance is 2mm, the sewing speed is 5000 rpm, and 0.1-12mm.

Five-axis system (needle axis, x-axis, v-axis, template z-axis, machine head u-axis):

By importing CAD drawings or touching the screen for pattern making, sewing in equal proportion is carried out. When sewing concave graphics, the template and the machine head divide the rotation angle in a certain proportion, which not only improves the rotation speed but also speeds up the sewing speed at the corner. The stitch distance is 2mm, the sewing speed is 3000 rpm, and 0.1-12mm.

Advantages of the plan

Strong uniqueness

Human-machine interface: It can be customized according to needs and distinguished from the conventional models on the market. Control mode: PLC, industrial computer and other control environments make the user’s equipment more high-end. Feeding method is optional: It can be sewn with the needle shaft by uniform feeding or intermittent feeding, with beautiful stitch lines, and easily deal with the sewing needs of various thin, medium, and thick materials.

Rich functions

For the sewing systems on the market, Xinje starts from solving the pain points of the sewing industry, and after a large number of on-site tests, it has accumulated rich functions. There are combinations of multiple thread cutting methods, and it is more convenient to switch the thread cutting function. It is equipped with function codes, and the signal can be output to control at any needle point. During the sewing process, reverse sewing and stitch repair can be carried out at will. Many irregular images (including concave graphics) can be sewn.

High openness

Program debugging: The system can be secondary developed, and auxiliary actions can be added in the PLC. Graphic generation: It can be imported through the interface pattern making or USB flash drive.

Humanized design

Equipment collection: Lock the machine when the due payment is due, and collect the payment conveniently.