Screw lock industry solution

High speed, efficient, precise and complete

The use of automatic screw locking equipment can greatly improve production efficiency and reduce labor costs, and can achieve long-term and efficient non-stop operations. It is one of the most important links to achieve a "black light automatic factory".

Industry background

For a long time, in many traditional labor-intensive enterprises, assembly operations have mostly relied on manual labor, with one hand holding the electric or pneumatic screwdriver and the other hand grasping the screws and aligning and locking them. Each screw requires a significant amount of time spent on actions such as grabbing, moving, waiting, and aligning, and there is a high demand for screw stations on each production line, resulting in a sharp increase in labor and management costs.

The use of automatic screw locking equipment can greatly improve production efficiency and reduce labor costs, and can achieve long-term and efficient non-stop operations. It is one of the most important links to achieve a "black light automatic factory".

Process principle

System topology

The overall solution is complete and efficient, providing a complete set of products for management, control, perception, and execution layers, including PLC, HMI, industrial computer, stepper, servo, vision, robot, and supporting software.

Solution advantages

Precise Torque

Accurate torque, with a torque accuracy of ± 3%.

High-Speed Fastening

High speed locking, with a maximum speed of 4000rpm and a single locking time as low as 300ms.

High-Frequency Sampling

The sampling frequency is high, and the data sampling frequency can reach 4000Hz.

Interpolation Correction

Interpolation correction can accurately correct the losses caused by mechanical structure.

Various Tightening Strategies

Multiple tightening strategies, built-in 8 sets of task formula parameters (expandable), can be quickly switched and called through IO to achieve alternating locking of screws of various specifications.

Real-Time Monitoring

Real time monitoring, displaying the locking stage, torque output, number of locking cycles, locking time, etc. during the tightening process in real time.

NG Detection

NG detection can identify abnormal situations such as floating locks and sliding teeth through various methods and provide alarm signals.

Flexible Routing

The front and rear outlet cables of the motor are optional, making the wiring more flexible.

Lower Cost

The motor has a service life of over a million cycles, and the cost of locking is lower.