Single axis dual arm winding machine solution

Fully functional, flexible winding, triple platform, and free editing

With the popularization of power applications, from automotive appliances and industrial equipment to electronic products such as mobile phones and computers, transformers are indispensable. As the main model for transformer production, single axis double arm winding machines play a crucial role.

Industry background

In order to meet the requirements of high efficiency and high output, the single axis double arm winding machine adopts a programmable controller as the control core of the equipment, combined with servo motors, pneumatic control components, and execution accessories to complete functions such as automatic casing, automatic foot wrapping, automatic wire arrangement, automatic wire cutting, automatic tape wrapping, and automatic skeleton loading and unloading. The production efficiency of this model is extremely high, greatly reducing the dependence on manual labor. One operator can take care of several such devices at the same time, and the production quality is relatively stable, which is very suitable for processing occasions with high output requirements. Widely used in various fields such as tool industry, home appliance industry, electronics industry, automotive industry, etc.

Process principle

The single axis dual arm winding machine consists of 11 servo axes and 2 stepper axes, which can be divided into winding mechanism, starting mechanism, winding mechanism, sleeve feeding mechanism, and tape wrapping mechanism according to their structure.

Winding mechanism axis X, Y, Z, U:

During the winding process, control and process the coil arrangement to make the winding more tightly integrated.

Starting mechanism Y, Z, starting rotation axis:

Wrap the tail end wire during the winding process and fix the enameled wire during the wiring process to make the winding more compact as a whole.

Wire collection mechanism X, Y, Z, wire collection rotation axis:

During the winding process, wrap the head and tail wires to make the wires at the wrapped ends more neat.

Control solution

The single axis dual arm winding machine system adopts XDH series controller and DS5C series servo. The system utilizes a triple platform and free editing to achieve precise positioning, spiral interpolation, arc interpolation, ordinary winding, fine winding, automatic casing, automatic wire cutting, automatic tape wrapping, automatic loading and unloading skeleton and other functions of the equipment, realizing full automation and higher value of the equipment.

Solution advantages

Fully functional and flexible calling

• Call the subroutine and wait for the task; • Customize editing steps for homing action; • It can achieve single axis positioning, multi axis positioning, linear interpolation, and spiral interpolation.

Flexible winding method

The system can meet three winding process requirements: ordinary winding, head end wire stacking, and tail end wire stacking, and can achieve fine winding requirements for different product models.

Triple platform, free editing

The winding scheme utilizes a triple platform to implement a CNC operating system, with a step sequence editing space of 500 steps, supporting up to eight parallel tasks, enabling more complex functions, and reserving 30 program spaces to meet customized winding needs.