SCARA robot vision top bottom cover fitting system solution

Focused on the industry for over 10 years, faster, more accurate, and more stable

The traditional way of fitting the top and bottom cover is done manually, which is inefficient, has poor real-time performance, and unstable quality. The Xinje top bottom cover fitting system adopts independently developed SCARA robotic arm and vision system, which has the characteristics of high fitting accuracy, good stability, and strong applicability.

Industry background

With the rapid development of China's packaging industry, especially in recent years, the speed of development has been continuously accelerating. However, most packaging companies in China still use manual box pasting production methods, which require human observation or specific indentation to stick the top and bottom covers to the outer packaging surface paper.

This method has high manual labor intensity, low fitting efficiency, poor real-time performance, and is easily influenced by subjective factors, making it difficult for packaging products to meet today's market requirements. In response to the current industry situation, Xinje Company has independently developed a SCARA robotic arm combined with a visual system, achieving complete robot "hand" and "eye" coordination. Through the rapid positioning of the "eye" and the sending of execution commands through the "brain", the "hand" can quickly fitting the boxes. So as to truly replace traditional manual box fitting.

Control solution

The SCARA robot vision cover fitting system independently developed by Xinje Company mainly consists of a single camera, an industrial computer, and a SCARA robotic arm system, which statically guides the robotic arm to locate and grasp targets through the vision system. The photoelectric sensor detects the target in place, the belt stops conveying, the camera locates the target based on external signals, the PC system performs image contour matching to recognize the current position of the target, and then transmits the position of the target to the robotic arm system to achieve static fitting.

Xinje top bottom cover forming system

High speed

Single channel 33 pcs/min Dual channels 66 pcs/min

Easy to operate

·No need for complex parameter settings, just input the required angle for each action and automatically calculate the angles for all other axis actions. ·The cylinder is bound to the cam angle, and the mode switching angle is automatically allocated. The adjustment process is simple and clear

Rich modes

Can meet various box type processing needs

Efficient and reliable, easy to maintain

Bus scheme+absolute value configuration, efficient and reliable, simple wiring, strong anti-interference, convenient for later expansion and maintenance

Digital Empowerment

Support access to the Internet of Things, easily achieving remote maintenance, online debugging, capacity statistics and other functions

Xinje Visual System

Say goodbye to complexity, calibrate once

600 * 900mm large field of view, meeting 90% of the paper sizes on the market, no need for multiple calibrations when changing products

Fully self-developed, more stable

Xinje's self-developed products run through the algorithm layer, software layer, and hardware layer, providing better stability and seamless integration with YAMAHA robotic arms

New product in stock, only takes 3 minutes

All terminal products are saved in the form of recipe folders; Whether it is the replacement of existing products or the storage of new products, the operation is simple and convenient

Strong universality

In addition to the positioning of the cover gift box, this system can also be used for leather positioning, wine box positioning, and other industries

Automatic deviation compensation

Automatically calculate the deviation compensation value of the template when new product learning is stored, saving manual time