Solution for particle counting machine based on line scanning platform

Solution for particle counting machine based on line scanning platform

Fast speed, high precision, and convenient operation

In recent years, there have been new requirements for counting accuracy in product packaging in the fields of pharmaceutical packaging and connector packaging, which has driven the development of counting equipment. The main counting devices in the market can be divided into electronic counting machines and visual counting machines, while visual counting machines are divided into visual area array camera counting and visual line scan counting. Visual line scanning counting has significant advantages in industries such as pharmaceuticals, hardware, seeds, and diamond counting where products are small but the detection field is large.

Industry background

With the development of large-scale industrial production technology for commodities, there are more precise counting requirements for product production packaging and raw material supply. These requirements are mainly distributed in some commodities with large output, small product particles, and high individual costs.


In recent years, the fields of pharmaceutical packaging and connector packaging have begun to have new requirements for counting accuracy in product packaging, which has driven the development of counting equipment.


The main counting devices on the market can be divided into electronic counting machines and visual counting machines, while visual counting machines are divided into visual array camera counting and visual line scan counting. Among them, visual line scanning counting has significant advantages in industries such as pharmaceuticals, hardware, seeds, and diamond counting where products are small but the detection field is large.

Working principle

The system mainly consists of industrial computer, line scan camera, and PLC control system. After capturing images with the camera, the current number of pieces, the location of the material falling (in conjunction with the plug-in board material), and the shape of the object's shadow can be calculated in the upper computer software of the industrial computer to remove materials that are too small or severely incomplete.


The upper computer program combines the industrial touch screen with the visual counting software function, and combines the electrical parameter recipe with the recognition parameter recipe to save, which can achieve one click material replacement function.

Solution advantages

Fast speed

for small particle products, the counting speed is higher than 10000pcs/min.

High precision

algorithmic processing of stacked workpieces with a misjudgment rate of less than 1/2000.

The system is easy to operate

can achieve a one click recipe change function.

The software has self-learning function

can set product parameters through automatic learning.

Built in image saving

image query functions, which can quickly locate image anomalies.

Informative Display

The software has built-in information display, which allows real-time viewing of bottling efficiency and operation records.