Robot intelligent stacking system

Accurate and stable, flexible operation, efficient organizer on the production line

Thanks to its low cost, operational flexibility, precise stacking, and lower energy consumption, the palletizer has gained favor in industries such as warehousing, logistics, pharmaceuticals, tobacco, food, and beverages. Currently, China is in a crucial period of transitioning from traditional equipment to advanced manufacturing equipment. Driven by strong domestic demand, the potential of China's palletizing market is increasingly evident, promising a promising future for development.

Workflow

/ After the materials are packaged in the previous process, they are sorted and conveyed to the pickup area.

// The palletizer gripper then stacks the materials onto pallets according to preset parameters and stacking patterns.

// Once the pallet is fully stacked, the gripper returns to the standby position, and a forklift transports the stacked pallet to the warehouse.

// Finally, an empty pallet is brought to the workstation, and the palletizer continues stacking.

Solution advantages

Diversified choices

For mainstream palletizer models such as gantry, high-level, column, and articulated types, Xinje offers mature solutions that cover pulse, X-NET bus, and EtherCAT control methods. Customers can make multi-directional choices based on their specific needs.

Flexible customization

Additional functions can be added to the program using the provided interfaces, making secondary development user-friendly. Additionally, the interface can be customized to create a unique style for the client's product.

Rich process packages

The palletizing solution package integrates various functions such as multiple lines and stacks for a single machine, one-click pattern generation, and flexible pattern combinations. It is designed with four stacking patterns—matrix, loop, vertical-horizontal, and custom—to accommodate the diverse palletizing methods across industries, meeting customers' varied needs and eliminating the complexities of manual teaching.

More powerful functionality

The palletizing robot system uses block-based programming, allowing operators to freely add motion commands, which improves programming efficiency. It features complete four-axis linkage and interpolation functions, enabling smooth transitions between multiple trajectory segments without stopping, thus enhancing the robot's operational efficiency.

System topology

Cartesian palletizer system

Utilizes the Xinje XD series PLC and RT711 teach pendant bus solution. It offers advantages such as simple wiring, high servo precision with fast response, and retains position after power

Articulated palletizer system

Employs Xinje's professional RC6F robot controller paired with the new RT760 teach pendant. It offers advantages such as high efficiency, quality, and stability to help enterprises achieve automation and intelligence.